Tag: Pneumatic sensing

Perhaps the most important rule to obey when using pneumatic instruments is to maintain clean and dry instrument air. Compressed air containing dirt, rust, oil, water, or other contaminants will cause operational problems for pneumatic instruments. First and foremost is the concern that tiny orifices and nozzles inside the pneumatic mechanisms will clog over time. Clogged orifices tend…

To better understand the design and operation of self-balancing pneumatic mechanisms, it is helpful to examine the workings of some actual instruments. In this section, we will explore three different pneumatic instruments: the Foxboro model 13A differential pressure transmitter, the Foxboro model E69 I/P (electro-pneumatic) transducer, the Fisher model 546 I/P (electro-pneumatic) transducer, and the…

Self-balancing pneumatic instrument mechanisms are very similar to negative-feedback operational amplifier circuits, in that negative feedback is used to generate an output signal in precise proportion to an input signal. This section compares simple operational amplifier (“opamp”) circuits with analogous pneumatic mechanisms for the purpose of illustrating how negative feedback works, and learning how to…

Self-balancing mechanisms consisting solely of a baffle/nozzle detector coupled to a feedback bellows, while functional, are not always practical as field instruments. Nozzles and orifices must be made rather small in diameter in order to minimize compressed air usage4 , but this means the mechanism will require significant time to alter its output pressure (i.e. to…

A great many precision instruments use the principle of balance to measure some quantity. Perhaps the simplest example of a balance-based instrument is the common balance-beam scale used to measure mass in a laboratory: A specimen of unknown mass is placed in one pan of the scale, and precise weights are placed in the other pan until…

Most pneumatic instruments use a simple but highly sensitive mechanism for converting mechanical motion into variable air pressure: the baffle-and-nozzle assembly (sometimes referred to as a flapper-and-nozzle assembly). A baffle is nothing more than a flat object obstructing the flow of air out of a small nozzle by close proximity: The physical distance between the baffle and the nozzle…

While electricity is commonly used as a medium for transferring energy across long distances, it is also used in instrumentation to transfer information. A simple 4-20 mA current “loop” uses direct current to represent a process measurement in percentage of span, such as in this example: The transmitter senses an applied fluid pressure from the process…